If you want your factory or warehouse to run smoothly, you have to take care of your conveyor belts. A belt that is ignored will cause big problems. It will break down, costing you money and stopping work. Plus, fixing it later will cost way more than keeping it in good shape in the first place. Maintaining the best possible condition of your industrial conveyor systems is important to us at Elite Vision Belting. We have thus developed this comprehensive preventive maintenance checklist to assist you maximize the longevity and efficiency of your custom conveyor belts.
Significance: Maintaining Conveyor
The below are some of the benefits that are associated with routine preventative maintenance of conveyor systems:
· It is essential to maintain the equipment on a regular basis as it helps to last longer and avoid costly repairs.
· Inspecting on regular basis enable the identification of potential problems before they develop into significant challenges.
· Regular maintenance ensures continuous production flow by lowering the chance of unforeseen failures.
· It is also required to conduct regular maintenance of conveyor systems as it lowers the likelihood of accidents making the work environment safe.
Common issues with maintaining conveyor belts
Before we go on to processes and planning, let's quickly review the most common conveyor and conveyor belt issues you should be aware of.
· Debris: The working environment and goods being moved can produce debris that clogs conveyor systems, impairing their functionality. To avoid such problems, frequent maintenance checks and cleanups are crucial.
· Spillage: Some factories use design features to stop material spills in conveyor systems, which can happen at junction locations. For persistent problems, inspections for anomalies or flaws are required.
· Difficulty in tracking : Wear and tear as well as side-to-side drift can be caused by misaligned conveyor belts. To prevent system failure and ensure smooth functioning, these issues must be fixed as soon as possible.
Developing a Checklist for Conveyor Maintenance
Basically, using checklists in your maintenance routine is super helpful. If you put these checklists into your computer system for managing maintenance, it gets even better.
Here's why:
- They keep you on track: checklists make sure you don't forget anything important.
- Things get done right: They help you follow the correct steps for each job.
- You are more efficient: you can focus on the tasks that matter without wasting time.
- Everything gets done when it should: checklists help you stay on schedule.
Creating checklists for every preventative maintenance activity using eWorkOrders just takes a few minutes and may have a huge impact on any organization.
Checklist for Daily Maintenance
Finding little problems promptly can be facilitated by doing daily inspections. Below are the things that you should look for:
· Verify the tension to keep the belt from slipping and to make sure it operates properly.
· Lubricating and inspecting moving parts can help them last longer by lowering friction.
· Examine the conveyor belt, conveyor frame, and conveyor parts such as rollers, bearings, pulleys, and drives for any obvious damage or signs of excessive wear and tear.
· On the conveyor frame, parts, and supports, tighten any loose bolts or nuts.
Checklist for Weekly Maintenance
Every week, while the conveyor system is not in use, carry out the following maintenance checks:
· Lubricate the roller bearings first.
· To get rid of trash and foreign items, scrape portions of the conveyor mechanism.
· Examine the rollers and conveyor belt for damage.
· Verify that the conveyor mechanism is unloading goods correctly.
· Get rid of the dust containment system and clean it up because it can collect debris and other unwanted foreign things.
Checklist for Monthly Maintenance
Set aside time each month for the following tasks during planned downtime:
· Change out old scrapers and brushes.
· Examine electrical parts for flaws or damage. If necessary, replace or fix them.
· Fix conveyor belt damage in accordance with OEM and vendor guidelines.
· Replace the lubricant or oil in the power module and gearbox.
Checklist for Annual Maintenance
Below are the maintenance activities that should be performed on annual basis:
· Run the conveyor system with no weight on it. Examine the empty operation for any anomalies.
· Examine the emergency stop's performance with both a full and empty load.
· Replace the lagging heat insulation. Empty the gearbox reducers and use kerosene to flush them. Examine the conveyor system's motors. If required, swap them out.
· Use a normal load when operating the conveyor system and inspect all of its parts for issues.
For all of your requirements, rely on Elite Vision Belting.
Elite Vision Belting is your number one choice for a conveyor belt for sale, superior maintenance services, or knowledgeable advice. We offer long-lasting solutions that are customized to meet the demands of your industry as a top conveyor belt manufacturer.
Searching for local suppliers of conveyor belts? Seeking to purchase a conveyor belt with a quality guarantee? Get in touch with us right now for high-quality conveyor belts in your area that improve longevity and efficiency
We at Elite Vision Belting ensure that your company continues to grow!
