Noise Reduction Strategies for Conveyor Systems

Nowadays, conveyor belts are becoming an integral part of the every industry whether it is transportation, food, pharmaceuticals, plywood, or any other industry for the movement of the products from one place to another. These conveyor belts are perform its functions with great efficiency but one major belt issue which every industry is facing is high conveyor noise of the conveyor belt while operation. This conveyor noise may eads towards discomfort and also create problems by not complying with noise regulation of government in order to mitigate this issue numerous conveyor noises reduction strategies are introduced and implementing by the manufacturers to lower the conveyor noise to the great extent.

Major causes that raise the issue of conveyor noise:

Movement of the belt: The major cause of the rise of the conveyor noises is movement of the belt whenever, the conveyor belt start moving to transport the material from place to another place it creates a lot of conveyor noise. This conveyor noise is generally generated because of the pulley and the roller connected with the conveyor belt.

Working of the motor in the conveyor belts: The another main reason oh conveyor noise is the motor, with the operation of which the conveyor belt moves. Whenever the motor start it create alot of conveyor noise, which even increases which the movement of the belt and becomes the serious issue of conveyor noise.

Conveyor noise due to loading of heavy material: whenever huge material of thick material is load on the surface of the belt it create alot of conveyor noise and this conveyor noise due to the material remains all the time while the movement of material from one end to another end.

Conveyor noise reduction strategies: As it is the major issue of conveyor noise then there are numerous strategies that are used by each and every industry in order to decrease the conveyor noise created by the belt while working. Some of the conveyor noise reduction strategies are:

Installation of conveyor noise proof material: The belt issue of conveyor noise may be tackle by installing the conveyor noise proof material in the system but, in order to reduce conveyor noise. The material with sound absorbing formula fitted with the motor of the belt to decrease the conveyor noise.

Conveyor noise reduction coating on the pulley and the roller: As the connection of the pulley and the roller for the movement of the belt is a major reason for the conveyor noise, this can be solved by soundproofing material coating on the surface pf the pulley and the roller to reduce the conveyor noise.

Belt design with inbuilt conveyor noise reduction factor: The great conveyor noise is produced by the belt while moving to transport the material, and the conveyor noise due to movement of the belt cab be reduce by designing such are belt with inbuilt rubber coating on the surface which absorb the conveyor noise.

Reduction of conveyor noise by controlling the vibration: When the conveyor belts move it cause generous amount of vibration which also cause the conveyor noise but, the vibration is loud when there is any kind of improper installation or when the belt depreciate. However, the conveyor noise due to vibration can be resolve by proper installation of belt according to instructions and regular maintenance of conveyor belt to reduce conveyor noise.

Quiet conveyor belt solutions to reduce the conveyor noise in food as well as pharmaceutical industry:

Food grade material: As the conveyor noise reduction strategy include the rubber coating on the surface of the belt in order to reduce the conveyor noise while the movement of the belt. However, the conveyor noise reduction strategy can become efficient when FDA approved rubber or plastic is used for the coating of the surface which decrease the conveyor noise along which the compliance with the food and safety standards set by regulatory in the food and pharmaceutical industry.

Low conveyor noise belts with inbuilt design: Now a days some specific conveyor belts are designed with inbuilt soundproofing technology to automatically absorb the conveyor noise with the help of the material used in the formation of these belts greatly help to reduce the conveyor noise while the functioning of the belts. The inbuilt material such as acoutic is used in the surface of the conveyor belts to minimise the conveyor noise.

Modular belt systems: By keeping regular eye on the conveyor noise issue, The specified belt system of modular setting is introduced in which during the manufacturing of conveyor belts interlocking modules are used to design the conveyor noise proof conveyor belts which significantly helps to reduce the conveyor noise generated by the belts.

Regular maintenance of all the system: The regular maintenance and cleaning of the all components such as conveyor belts, roller and the pulley considerably helps in reducing the conveyor noise because while the cleaning conveyor noise reduction coating is done on the surface of these pulley, roller and conveyor belt which absorb and minimise the conveyor noise additionally, doesnot produce the conveyor noise due to the dryness of these components of conveyor system.

Benefits of conveyor noise reduction:

•   Improving the working environment with low conveyor noise.
•   Smooth working of the conveyor belt.
•   Increase the productivity of the conveyor belt.
•   Compliance with the noise pollution regulations.
•   Promote hygiene side by side with regular maintenance.

Conclusion:

In conclusion, generation of conveyor noise while the working of the conveyor belt is the major issue which create discomfort at the working environment and also increase the noise pollution but with the help of conveyor noise reduction strategies and inbuilt function of modern low conveyor noise belts this problem of conveyor noise is mitigated to great extent. Moreover, numerous quiet solutions for conveyor noise significantly helps in minimising conveyor noise and increase the productivity with efficiency and effectiveness. Additionally, the noise pollution is also reduced along with the compliance with the standards of the regulatory bodies.

At Elite Vision Belting, we offer advanced noise reduction solutions and quiet conveyor belt systems tailored for food, pharma, and industrial applications.