Tips to repair the conveyor belt that was suddenly broken

Conveyor Belts

Conveyor belts system are the moving belts which have particular conveyor belt design which is used to transfer the material from one place to another in the numerous industries. These conveyor belts system are the fundamental part of the factories and logistics to move the material for the smooth transfer and production. Because of which the maintenance and conveyor belt repairing is crucial to ensure the good working condition of conveyor belt system for smooth and regular working in factories. Sometimes the conveyor belt system broke suddenly and immediate conveyor belt repairing is needed for which some preliminary preparations should be done initially to reduce the downtime in case of any sudden mishappening.

Importance of Conveyor belts repairing

1.  Conveyor belt repairing ensure the smooth functioning of belt conveyor design.

2.  Regular maintenance reduces the downtime at the time of conveyor belt repairing.

3. Recognizing of damage at beginning stage in belt conveyor design in order to prevent major problem.

4. Maintaining the belt conveyor design with proper cleaning helps in safety standards and compliance with security regulations.

5.  Regular monitoring of performance of conveyor belt system helps in detecting the issue at initial stage.

6.  Conveyor belt repairing Increase the working lifespan of the conveyor belts system.

7.  Smooth and clean belt conveyor design ensure efficiency and effectiveness in operations.

8.  It also increases the performance of conveyor belt system.

9.  Development of the personal by training of new technology to handle the belt conveyor design properly.

Maintenance Tips to repair the conveyor belt that was suddenly broken

1. Initial protective Response to Stop the sudden damage

When a conveyor belt system suddenly breaks due to any reason a sudden action is needed for the conveyor belt repairing and to stop the major damage. Following are some valuable tips to immediately stop the conveyor belt damage:

1. Stop the conveyor belt system immediately and even switch off the power supply to avoid any short circuit at the work place and safety of both the staff and the conveyor belt system.

2. Closely analyse the damage in belt conveyor design in order to find out the reason such as a small tear, puncture and damage at the edge which cause the sudden breakage.

2. Cop up with the conveyor belt manufacturers for the patch kits:

 In order to conveyor belt repairing the conveyor belt suppliers should be contacted in order to create the patch kit according to the conveyor belt types such as rubber conveyor belt supplier should be contacted in case of rubber conveyor belt type. It is essential to contact the right belt conveyor part manufacturer to avoid any king of mis-match in the belt conveyor design.

3. Emergency Fix Using Metal Fasteners:

 Emergency fixing of the conveyor belt system should be done immediately in case of sudden damage. This can be done with the help of the metal fastener in the conveyor belt repairing. Following is detailed procedure to use the metal fasteners.

1.  Stop the conveyor belt system and remove all the tension.

2.  Clean all the edges of the belt conveyor design.

3.  Mark the fastener nearly about the 4-6 cm spacing and according to the instructions of conveyor belt manufacturers.

4.  Punch the holes to insert the plates and also secure them properly with the pins.

5.  After that proper re-tensioning should be done and this should be the instructions of conveyor belt manufacturer.

4. Control the level of tension and alignment accordingly:

To maintain the conveyer belt system, alignment and tension setting is essential. The alignment in between the pulley and roller should be correct according to the belt conveyor design for the smooth working. Any kind of misalignment at the time of sudden breakage can worsen the condition and even cause serious tracking issue further so it should be correctly aligned to maintain it. Other than that, the level of tension should be proper and according to the instructions of conveyor belt manufacturers. For the proper conveyor belt repairing working there shouldn’t be any over-tension and under-tension in the conveyor belts. Thus, the tension should be in the correct parameters.

5. Monitoring of belt after repair to track the efficient and smooth working:

 There should be close monitoring of working of conveyor belt system in order to ensure the resolution of the damage properly. To ensure there is not any kind of damage left in the belt conveyor design such as any kind of cut and tear to the belt. The proper monitoring should be done to ensure the proper fixing of the sudden damage in conveyor belt system to prevent the further any big issue in the future. If the damage in the belt conveyor design is major it should be repaired by specialist to fix it permanently so that it cannot be arise again in the future and monitoring should be done after fixing of problem also to track the performance.

6. Maintain stock of spare parts:

The proper stock of spare parts of all conveyor belt types should be maintained by the factory so that these spare parts be readily available at a time when needed to avoid the longer downtime while repairing. Because generally longer downtime stops the working of belts. Major spare parts of conveyor belt system such as belt, roller. bearings and any other essential materials should be stored. These components of different conveyor belt types should be stored and maintained in clean and dry places away from sunlight so that it should be in proper condition whenever needed for maintaining the conveyor belts.

7. Lubrication and cleaning of Rollers and bearings:

Bearings and rollers are the fundamental parts of the conveyor belt system and it should in proper condition and should be lubricate properly according to the conveyor belt type for better functioning. And these bearings and rollers should be maintained and cleaned regularly by replacing the damage rollers and bearing on proper time. Scheduled inspections of these parts should be done promptly to sign out any damage in the belt conveyor design. Maintenance of these parts is essential because it ensures the smooth functioning of conveyor belts system.

8. Train personnel for smooth working:

Operators of conveyor belts system should educate properly on the importance of belt conveyor design and conveyor belt types. Moreover, maintenance staff should also be fully informed about the regular care of according to the conveyor belt system with detail instructions. Regular training should be given to the personnel for their development and maintains of belts conveyor design. Training should also be in-depth about the loading and unloading. Also, staff should educate about the recognition of wear for its proper conveyor belt repairing and maintenance. On the job training also be scheduled to demonstrate the proper operating of the belt.

9. Avoid contamination:

Exposure to any kind of contamination on the belt conveyor design must be avoided at the time of sudden breakage because it will even worsen the condition. It can be done by keeping the placement of the conveyor belts system at proper place such as away from intense sunlight, any kind of chemical and oils because these contaminations can refrain the smooth functioning of the conveyor belt system and destroy the belt conveyor design.

10.  CIP (clean in place) system should be embedded:

CIP system should be adopted by the factories and industries for the proper conveyor belt repair. This is clean in place system in which automatic settings are installed in such a way that the regular cleaning of conveyor belts can be done to maintain the proper hygiene and smooth working of belt. Moreover, it also made compliance with the safety and cleanliness standards.

Conclusion

As conveyor belts system are the integral part of factories and industries so the conveyor belt repairing according to the conveyor belt types are essential, this maintenance can be done be by all the instructions of the conveyor belt manufacturers and according the belt conveyor design. Moreover, the regular cleaning schedule as well as inspection of the whole process should be done for safety measures. Also, stock of spare parts of different conveyor belt types is must to reduce the downtime and proper functioning of the belts. Monitoring should be done all the time to detect and mitigate the issues before turning into big problems even after resolving the issue to effectiveness. Thus, regular maintenance as well as the proper conveyor belt repairing is needed to enhance the performance and smooth working.

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